Step 1:

Enquiry and Technical Review Share drawings, specifications, and volumes for feasibility analysis, material recommendations and tolerance review.

Step 2:

Tooling Design and Die Making In-house tool room develops progressive, compound, or transfer dies based on part geometry and production volume.

Step 3:

Die Manufacturing and Tryout Dies are machined, assembled and validated through trial runs to confirm fit, form, and function.

Step 4:

First Article Inspection (FAI) Initial production batch is inspected against drawings with critical dimensions documented for approval.

Step 5:

Production Run Approved dies move into scheduled production with controlled press settings, strip feeds and documented process parameters

Step 6:

In-Process Quality Checks Regular dimensional inspections using calibrated gauges ensure consistency and immediate corrective action for deviations.

Step 7:

Post-Stamping Operations Secondary processes such as deburring, surface treatment, spot welding and sub-assembly are completed as required.

Step 8:

Final Inspection and Packing Finished parts undergo inspection, traceability labeling and customer-specific packaging before dispatch.

Step 9:

Dispatch and Logistics Orders are shipped from our Pune facility through reliable logistics partners, including export documentation support when needed.

Cost Efficiency at Scale:

Once a die is made, the per-piece cost drops sharply with volume. For medium to high-volume production, metal stamping is consistently the lowest-cost forming method compared to machining, casting or fabrication..

Consistent, Repeatable Quality:

A well-made die stamps identical parts for millions of strokes. There is no operator-to-operator variation as in manual forming. This is why automotive OEMs and Tier-1 suppliers mandate stamped parts for body, structural and functional applications

High Production Speed:

Progressive dies can run at 60 to 400 strokes per minute. This means complex multi-feature parts in volumes of 100,000+ per month are entirely feasible on a single press line.

Material Efficiency:

Nesting algorithms and strip layout optimization minimize scrap. For expensive materials like stainless steel or brass, material utilization above 85% is regularly achieved

Design Flexibility:

Stamping can produce complex geometries holes, flanges, ribs, countersinks, embossed text and compound bends — in a single die or die sequence. Secondary machining is often eliminated entirely.

Experience That Shows Up in Your Parts Kolte Pressing has been operating in the precision metal stamping industry for decades. Our understanding of die wear patterns, springback behaviour, surface treatment interactions and production scheduling comes from real production floors not textbooks. When you send us a difficult drawing, we tell you the truth about what it will take to make it, not what you want to hear.

In-House Tooling A Non-Negotiable Advantage Most small stamping shops buy dies from outside tool rooms and then struggle to maintain them. We design and build dies in-house. This means faster die corrections, lower tooling costs and die maintenance that does not hold up your production schedule. Our tool room operates a CNC machining centre, wire EDM, and surface grinding capability.

Transparent Pricing No Hidden Costs Our quotes break down material cost, tooling amortisation, processing cost and surface treatment separately. You see exactly what you are paying for. Tooling costs are amortised over a committed volume so customers who commit to volumes get lower amortised tooling costs per part. There are no surprise line items at dispatch.

Delivery You Can Plan Around We publish lead times at the time of quoting not after you issue the PO. Sample or prototype delivery is typically 2 to 4 weeks from drawing approval. Production orders ship on agreed schedules. Our blanket order system with monthly releases means your supply chain team always knows what is coming and when.